Aluminum Wire Production Process

Linsy aluminum wire is produced through an integrated, high-speed process ensuring optimal electrical and mechanical properties. The process begins with continuous casting from the Melting Furnace to form a large rod. This rod is then reduced in diameter via Drawing Machines and conditioned in Annealing Furnaces. The wire is finished by Strandinginto final conductors, ensuring excellent conductivity and dimensional accuracy for all applications.

1. Topienie i ciągłe odlewanie

W piecu topi się wysokiej czystości aluminium i elementy stopowe. Piec do topienia. Następnie stopiony metal krzepnie w stały, cylindryczny Sztabki okrągłe używając Sprzęt do odlewania ciągłego. Dzięki temu materiał ma jednolity skład i gęstą, drobnoziarnistą strukturę, co jest niezbędne do późniejszej obróbki.

2.Diameter Reduction via Drawing

The as-rolled wire rod is fed into a high-speed Wire Drawing Machine. The rod is pulled through a series of successively smaller dies, reducing its diameter significantly while simultaneously increasing its mechanical strength through work hardening. This step is crucial for achieving the final gauge and strength.

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3.Temper and Conductivity Control

Depending on the required temper (e.g., O temper for soft wire), the drawn wire undergoes Wyżarzanie w kontrolowany sposób Piec do wyżarzania (often a continuous electric furnace). This thermal treatment relieves internal stress and restores maximum ductility and electrical conductivity.

4.Stranding

For multi-strand conductors (e.g., AAC, AAAC), single wires are gathered and twisted together using a Stranding Machine. This process increases the conductor’s flexibility, strength, and overall current-carrying capacity while maintaining the geometric precision of the final cable.

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5. Secure Spooling and Packaging

The final wire or cable is spooled onto reels, coils, or bobbins using automated Spooling and Coiling Machines. The finished product is then secured with protective wrapping and strapping to prevent physical damage and ensure it is ready for customer delivery and installation.

Certyfikacja

Firma Linsy Alu. z powodzeniem uzyskała certyfikaty ISO 9001, ISO 14001, SGS i OHSAS 1800, aby zapewnić naszym klientom najwyższą jakość.