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6061 T651 vs. 6061 T6 Aluminum : Making the Best Choice

Key Highlights

  • This guide explains the differences between 6061 T6 and T651 aluminum sheets. It will help you pick the best material for projects.
  • We will discuss their mechanical properties, common uses, and the benefits of each temper.
  • We can learn how heat treatment makes T6 and T651 different.
  • It is important to know how machinability, weldability, and size stability can affect choice between aluminum alloys 6061 T651 and T6.

Introduction

Aluminum alloys, particularly the 6061 aluminum plate, are strong and resist corrosion. This makes them useful for many different parts. A popular type is 6061 aluminum. People prefer it for its strength and good corrosion resistance. It also has high corrosion resistance during machining. However, there are other choices to consider. If you are deciding between 6061 T6 and T651, it’s important to know their differences. Knowing this will help us get the best results for projects.

Understanding Aluminum 6061

Aluminum 6061 is a common aluminum alloy. People take use of it because it has many useful features. It is simple to weld, form, and shape. It also resist corrosion very well. So, what makes this alloy so special?

The strength of 6061 aluminum comes from its production process and heat treatment. This aluminum alloy is mostly made of aluminum, with some magnesium and silicon added. These ingredients improve its mechanical properties. Different heat treatments can alter 6061’s qualities. This creates various types, called tempers, like T6 and T651. Each temper is designed to work best in specific situations.

The Basics of Aluminum 6061 Alloy

The features of Aluminum 6061 come from its chemical makeup. This alloy is mostly made of aluminum. It also includes magnesium and silicon, which are key parts. These elements work together to make the alloy stronger, easier to weld, and better at stopping corrosion.

Silicon helps the 6061 alloy to cast better and resist corrosion. Magnesium plays an important role too. It boosts the strength and hardness of the alloy, especially after heat treatment. A little copper is added as well. This also helps make 6061 even stronger.

The mix of elements in 6061 makes it a flexible material. It is useful in many areas, such as aerospace, automotive, and construction.

Alumium 6061 heat treament

Characteristics of 6061 T6 Aluminum

6061 T6 aluminum is popular in many fields. People pick it because it is strong, holds up well to corrosion, and welds easily. The T6 temper means it has been through a special heat treatment. This includes a solution heat treatment followed by aging.

These steps really improve the alloy’s mechanical properties. This is good for structural parts, automotive parts, and marine uses where strength and weldability are important.

Composition and Mechanical Properties

The mechanical properties of 6061 T6 aluminum rely on its ingredients and the heat treatment process. It has a tensile strength of more than 310 MPa and a yield strength of at least 275 MPa. This shows that it can withstand bending or breaking when under stress. Its strong and lightweight structure made from aluminum (Al) makes it a good option for automobile parts and areas where you need strong yet lightweight materials.

6061 T6 aluminum is a strong and versatile choice for many industrial needs. This is because it has great mechanical properties.

Common Uses and Applications

6061 T6 aluminum is famous for its strength and is used in the manufacture of structural parts, frames, and body panels. It is easy to weld and does not corrode easily. These features make it a popular choice for many uses. In the automotive industry, it is often used for making structural parts, frames, and body panels. Its lightweight nature helps it work well in harsh environments.

In the aerospace field, it is important to have a good strength-to-weight ratio. This material is used in the bodies of aircraft and in important parts of satellites. 6061 T6 aluminum is a strong choice, even in tough conditions.

This type of aluminum is found in many mechanical parts. It is widely used in gears, shafts, and fittings. It is easy to machine and fit into various manufacturing processes. This makes it helpful in several industries.

aluminum 6061 structural parts

Characteristics of 6061 T651 Aluminum

6061 T651 aluminum is used for certain areas. It shares the same strength and rust resistance as 6061 alloy, but it keeps its shape better. This shape stability comes from an extra heat treatment process. This process helps relieve stress by stretching the material.

The material keeps its shape well when being worked on. This is very important in spots where we need precision and exact measurements. For example, this applies to parts used in aerospace, as well as tools and fixtures.

Composition and Mechanical Properties

The mechanical properties and physical properties of 6061 T651 aluminum are very similar to 6061 T6. It has an ultimate tensile strength of about 310 MPa, which also shows a similar yield strength. Even with an additional step for stress relief, T651 keeps its high strength-to-weight ratio. This balance is why 6061 aluminum is so useful.

T651 has similar strength when stretched and under pressure as T6. But, it is harder. This added hardness helps in machining and gives a better surface finish. Therefore, T651 is great for work that needs exact measurements.

The combination of strong mechanical strength, good hardness, and better stability makes 6061 T651 aluminum a great option for industries that need precision.

aluminum 6061 mechanical properties

Distinct Applications and Advantages

6061 T651 aluminum is a strong option for tasks that need solid support and accurate measurements. It goes through a process called stress-relief, which helps it keep its shape. A common use for this material is in mold manufacturing. It holds its form well after machining, which makes it easier to make precise and detailed mold cavities.

6061 T651 is not only popular for making molds. It is also favored in the aerospace and automation sectors. This material has high toughness and resists corrosion well. Because of these qualities, it is used in important parts for airplanes and precision robotic systems. This reliability allows them to last a long time.

6061 T651 has a good oxidation effect because of the 6061 alloy. It forms a protective oxide layer on its own. This layer helps it resist corrosion effectively.

6061 T651 vs. 6061 T6 Aluminum Sheet Comparison

Both 6061 T651 and 6061T6 Aluminum Sheet offer the benefits of the 6061 alloy. They have excellent corrosion resistance, good weldability, and a good balance of strength and weight. However, they are different in machinability and how well they maintain their size and shape over time.

To make it easier for you to decide, let’s look at a simple comparison:

Feature6061 T66061 T651
Tensile StrengthHighHigh
Yield StrengthHighHigh
ElongationGoodGood
MachinabilityGoodExcellent
WeldabilityGoodExcellent
Dimensional StabilityGoodExcellent
CostLowerHigher

Choosing T651 vsT6 Aluminum for Projects

When picking between 6061 T6 and T651 aluminum sheets, T6 means the aluminum has gone through solution heat treatment and aging. This process can sometimes lead to distortion and deformation. On the other hand, T651 has added stress relief. This makes it less likely to change shape when you machine or weld it. T651 also provides better flatness, stability, and strength in harsh environments compared to T6. If the work needs flatness and stability, then T651 might be the ideal choice for precision jobs. However, if the project requires high machinability and formability, T6 may be the better option.

If we want the aluminum alloy strong, and is easy to weld and resists corrosion while also being affordable, 6061-T6 is a great option. People often use it in buildings, bike frames, and car parts.

If we needs accuracy, 6061-T651 is the better choice. This alloy offers better stability and more precise measurements. It is ideal for aerospace parts, tools, fixtures, and precision machining. It keeps the same detailed shapes during and after the process.

To decide which aluminum alloy is best for projects, it is important to consider our needs, the features of the material, and the budget.

aluminum 6061 buliding material

How does 6061 aluminum compare to steel and titanium?

6061 aluminum is lighter than both steel and titanium, making it a popular choice for applications where weight is a concern. While steel and titanium are stronger materials, 6061 aluminum offers a good balance of strength and weight, making it versatile in various industries.

Tips for Working with Aluminum Sheets

When we use aluminum sheets, it is important to think about the ductility and elongation. These features demonstrate how much we can stretch or bend the material without it breaking. Aluminum 6061, especially in T6 and T651 types, has great ductility. This makes it a good option for moderate forming tasks.

But be careful; forming too much can make the aluminum sheet harder. This means it becomes tougher and less bendable if you shape it several times. To avoid this, we can anneal the aluminum sheet before forming it. This process will help increase its ductility.

Knowing the elongation percentage of the aluminum sheet is important. A higher elongation percentage means the material can bend more without breaking. By focusing on these features, we can shape the aluminum sheet successfully. This method helps maintain the sheet’s quality in good condition.GET A QUOTE

Conclusion

In conclusion, it is important to understand the differences between Aluminum 6061 T6 and T651 sheets. We suggest to consider mechanical properties, chemical composition, and how we will use it when choosing between these two aluminum alloys. This will allow us pick the right material for our project. Also, we recommend to follow good practices when working with aluminum sheets. A good choice will bring out better outcomes and efficiency in our work with aluminum sheets.

Why Choose Us

At Linsy Aluminum (Premium Alu), we are committed to delivering high-quality aluminum products that meet the diverse needs of our customers. As a leading aluminum factory and trusted aluminum supplier in China, we pride ourselves on offering cutting-edge materials that ensure durability, corrosion resistance, and precision. Whether you are looking for structural parts, industrial components, or custom solutions, our team’s expertise and our advanced facilities allow us to provide reliable aluminum products tailored to your specifications.

Our reputation as one of the best aluminum brands in China is built on consistent quality, excellent customer service, and timely delivery. Partnering with Linsy Aluminum means working with a team that prioritizes your project’s success, offering competitive pricing without compromising on quality. For your next aluminum project, trust the experts at Linsy Aluminum to provide the performance and reliability you need. GET A QUOTE