6061 T4/T6/T651/6511 Aluminum Square Bar

6061 aluminum square bar is a heat-treatable, extruded section that pairs good machinability with strength, weldability, and corrosion resistance. It is a dependable choice for structural frames, fixtures, fasteners, and general engineering parts.

Available forms: square bar / rectangular bar
Common tempers: O / T4 / T6 / T651 / T6511
Processing support: cut-to-length / CNC machining / anodizing / polishing
Quality documents: MTC report with every order

What Is 6061 Aluminum Square Bar?

6061 square bar is an extruded profile with a square cross-section, commonly supplied in the T6 temper for maximum strength and dimensional stability. Its balance of machinability and corrosion resistance makes it a go-to section for both structural and precision-engineering work.

Available 6061 Aluminum Square Bar Products

Square Bar

Square bars are supplied with side dimensions from 8 mm to 300 mm and lengths of 1000 – 6000 mm. T6511 is the standard extruded-and-stress-relieved temper for bars.

Form Temper Side (mm) Length (mm)
Square bar T6, T651, T6511 8 – 300 1000 – 6000

Specifications & Equivalent Designations

  • AA / UNS: 6061 (A96061)
  • EN AW: EN AW-6061 (AlMg1SiCu)
  • Common standards: ASTM B221, EN 755, GB/T 3191, JIS H4040

Chemical Composition

Element Content (%)
Silicon (Si) 0.40 – 0.80
Iron (Fe) 0.70 max
Copper (Cu) 0.15 – 0.40
Manganese (Mn) 0.15 max
Magnesium (Mg) 0.80 – 1.20
Chromium (Cr) 0.04 – 0.35
Zinc (Zn) 0.25 max
Titanium (Ti) 0.15 max
Others (each) 0.05 max
Others (total) 0.15 max
Aluminum (Al) Remainder

Mechanical Properties by Temper

The values below are typical room-temperature properties for 6061 and are representative of extruded, drawn, or rolled product. Exact numbers vary with section size and product form; final inspection is reported on the MTC.

Temper Tensile Strength (MPa) Yield Strength (MPa) Elongation (%) Brinell Hardness (HB)
O 124 55 25 30
T4 241 145 22 65
T6 310 276 12 95
T651 310 276 12 95

Temper Selection Guide

  • O / T4: for forming or welding before aging.
  • T6: maximum strength for structural and machined parts.
  • T651 / T6511: stress-relieved extrusions with better dimensional stability after machining.

Key Characteristics

Machinability

6061 machines cleanly in T6, making it efficient for screw-machine products, fittings, and repeating components.

Structural Integrity

The square geometry provides predictable load paths for frameworks, jigs, and supports.

Corrosion Resistance

Good in most atmospheric environments; anodizing adds a durable, decorative surface.

Applications

  • Automatic screw-machine products
  • Fasteners, fittings, and machine parts
  • Structural frames and supports
  • Shafts, spindles, and bicycle components

Processing & Surface Finish Notes

  • Machining: free-cutting in T6; use coolant and sharp tooling.
  • Cutting: supplied cut-to-length; saw cuts are deburred before shipping.
  • Welding: TIG/MIG compatible with 4043 or 5356 filler.
  • Finishing: anodizing and polishing are available.

Quality Documents & Inspection

  • Mill Test Certificate (MTC): every shipment includes an MTC reporting chemical analysis and mechanical results against the ordered specification.
  • Inspection: dimensional checks, visual surface inspection, and mechanical sampling are carried out before dispatch.
  • Standards: material can be supplied to ASTM, EN, GB/T, or JIS requirements on request.
  • Third-party testing: SGS or other nominated laboratory reports can be arranged when required by the project.

Why Choose Linsy for 6061 Aluminum Square Bar

Linsy Aluminum is a Shenzhen-based supplier with more than 20 years of experience in distributing and processing aluminum alloys from the 1000 to 8000 series. We support buyers with cut-to-length, CNC machining, welding preparation, surface finishing, and documented quality control.

Orders are handled against agreed lead times, and each lot is shipped with the corresponding MTC. Our team works with procurement, engineering, and fabrication customers to match the right temper and form to the application.

Related Resources

6061 Square Bar Aluminum FAQ

What temper is 6061 square bar usually supplied in?

T6 and T6511 are the most common for structural and machined bars; T6511 adds stress relief for better stability after cutting.

Can 6061 square bar be anodized?

Yes. 6061 anodizes well and is frequently specified for architectural and decorative sections.

Is 6061 square bar good for welding?

It welds well with standard aluminum processes; design for some strength loss in the heat-affected zone.

General Ordering FAQ

What is the typical lead time?

Standard stock sizes are usually dispatched within 10 – 60 days depending on temper, form, and finishing. Custom-cut or specially heat-treated material is confirmed at quotation.

Do you provide mill certificates?

Yes. An MTC is supplied with every order, and third-party test reports (for example SGS) can be arranged on request.

Which standards can you supply to?

We can work to ASTM, EN, GB/T, JIS, and customer-specific drawings. Please share the required standard when requesting a quote.

Can material be cut or machined before shipping?

Yes. Cutting-to-length, CNC machining, and basic fabrication are available; discuss your requirements when ordering.

Production Equipments

Certifications

Warehouse and Stock

Order Process

Linsy Advantages

Linsy Aluminum is a leading supplier of aluminum processing products, serving diverse industries including aerospace, general engineering, automotive, marine, shipbuilding and other specialized industrial applications.

We are committed to maintaining the highest standards of quality and environmental responsibility, as demonstrated by our certifications: ISO 9001:2008, ISO 14001:2004 and SGS.

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