6061 T4/T6/T651/6511 Aluminum Flat Bar

6061 Aluminum Flat Bar is a versatile heat-treatable 6xxx alloy offering an excellent strength-to-weight ratio, good weldability, and corrosion resistance. Commonly supplied in T6, it suits structural, machined, and transport parts.

Available forms: flat bar
Common tempers: O / T4 / T6 / T651 / T6511
Processing support: CNC machining / welding / anodizing / cutting
Quality documents: MTC report with every order

What Is 6061 Aluminum Flat Bar?

6061 Aluminum Flat Bar is made from 6061, one of the most widely used heat-treatable aluminum alloys. Its balanced mix of magnesium and silicon gives good strength after the T6/T651 aging treatment while keeping the material easy to machine and weld.

In T6 condition it delivers strong structural performance, which is why it appears across architecture, transport, and general engineering.

Available 6061 Aluminum Flat Bar

6061 Aluminum Flat Bar

Parameter Typical Range
Thickness 3–200 mm
Width 10–600 mm
Length up to 6000 mm (cut to size)
Tempers O, T4, T6, T651, T6511
Standards ASTM B221, EN 755, GB/T 6892

Custom thickness and width combinations can be reviewed on enquiry.

Specifications & Equivalent Designations

Designation System Equivalent
AA 6061 EN AW-6061
UNS A96061 ISO Al-Mg1SiCu

Common standards: ASTM B221, ASTM B211, EN 755, GB/T 6892.

Chemical Composition

Element Composition (wt%)
Si 0.40–0.80
Fe 0.70 max
Cu 0.15–0.40
Mn 0.15 max
Mg 0.80–1.20
Cr 0.04–0.35
Zn 0.25 max
Ti 0.15 max
Others (each) 0.05 max
Others (total) 0.15 max
Al Balance (remainder)

Mechanical Properties by Temper

Values below are typical for extruded or drawn product and should be confirmed against the mill test certificate for the specific temper and section.

Temper Tensile Strength (MPa) Yield Strength (MPa) Elongation (%)
O 124 55 25
T4 207 110 18
T6 310 276 12
T651 310 276 12

Temper Selection Guide

  • O — soft, for heavy forming.
  • T4 — naturally aged; good formability with moderate strength.
  • T6 — solution heat-treated and artificially aged; the standard high-strength temper.
  • T651 / T6511 — T6 with stress relief by stretching (T6511 for extrusions); best dimensional stability for machining.

Key Characteristics

High Strength-to-Weight Ratio

T6 flat bar carries real structural load at a fraction of steel’s weight.

Good Machinability

Cuts and drills cleanly, ideal for CNC-produced brackets and parts.

Weldability

Joins reliably by TIG/MIG; design around post-weld temper loss.

Corrosion Resistance

Handles atmospheric and mild marine exposure with optional anodizing.

Applications

  • Machined parts and fasteners
  • Structural and architectural supports
  • Brackets, fixtures, and machine bases
  • Transportation and marine fittings

Processing & Surface Finish Notes

  • Machining: 6061 machines cleanly with standard carbide tooling; T651/T6511 give the best dimensional stability.
  • Welding: readily welded by TIG/MIG with 4043 or 5356 filler; strength in the heat-affected zone drops relative to T6.
  • Anodizing & finishing: anodizing and powder coating available for appearance and added corrosion protection.
  • Cutting: supplied cut to size; standard and custom lengths supported.

Quality Documents & Inspection

  • Material Test Certificate (MTC) supplied with every order, per EN 10204 3.1 where requested.
  • Dimension and visual inspection on each shipment; ultrasonic or eddy-current testing available on request.
  • Third-party testing such as SGS can be arranged for composition and mechanical verification when required (SGS provides a test report, not a company certification).
  • Management system: ISO 9001 (quality), ISO 14001 (environment), ISO 45001 (occupational health and safety) — no year suffix.

Why Choose Linsy for 6061 Aluminum Flat Bar

  • Two decades of extrusion and fabrication experience from our Shenzhen facility, serving the 1000–8000 series.
  • Full processing chain — CNC machining, TIG/MIG welding, laser cutting, anodizing, polishing, and powder coating handled in-house or with qualified partners.
  • Documentation you can trust: MTC with every order and SGS test reports available on request.
  • Cut-to-size and custom dimensions supported for most forms, with lead times typically 10–60 days depending on temper and quantity.

Related Resources

The following guides cover selection, temper comparison, and machining notes for this alloy. Confirm the live URLs before publishing — replace any external references with Linsy-owned blog links where available.

  • 5052 or 6061 Aluminum: The Ultimate Guide
  • Beginner’s Guide: Comparing Aluminum 5052 H32 and 6061 T6
  • 6061 vs 7075 Aluminum Alloys: In Depth Comparison Guide
  • 6061 T651 vs. 6061 T6 Aluminum : Making the Best Choice
  • 3003 VS 6061: In-Depth Comprehensive Comparison
  • Ultimate Guide of Forged 7075 vs 6061 Aluminum Alloys
  • 6061 T4 Aluminum 101: Everything You Need to Know
  • 6061 Aluminum Angle: Choosing Guide
  • The Ultimate Guide to 6061 Aluminum Round Bar
  • All You Need to Know About 6061 T6511 Aluminum

6061 Aluminum FAQ

Is 6061 flat bar heat-treatable?

Yes. It is supplied in O, T4, T6, T651, and T6511; T6/T651 are the structural tempers.

6061-T6 vs T651 — what is the difference?

T651 is stress-relieved by stretching after aging, giving better dimensional stability and less warping after machining.

Can flat bar be cut to size?

Yes. Standard and custom lengths are supplied cut to your dimension list.

General Ordering FAQ

What is the minimum order quantity?

MOQ depends on form and temper. Standard sections and tempers can start from a few hundred kilograms; custom-dimension or special-temper orders are reviewed case by case.

What is the typical lead time?

For stock-available tempers, lead time is typically 10–30 days. Custom extrusion or heat-treated conditions may take up to 60 days. Confirm with our sales team at enquiry.

Can you supply cut-to-size and processing?

Yes. We offer cutting, CNC machining, welding, anodizing, and polishing. Provide your drawings or dimension list with the enquiry.

What documents come with the shipment?

Every order ships with an MTC. SGS or other third-party test reports can be arranged on request.

Production Equipments

Certifications

Warehouse and Stock

Order Process

Linsy Advantages

Linsy Aluminum is a leading supplier of aluminum processing products, serving diverse industries including aerospace, general engineering, automotive, marine, shipbuilding and other specialized industrial applications.

We are committed to maintaining the highest standards of quality and environmental responsibility, as demonstrated by our certifications: ISO 9001:2008, ISO 14001:2004 and SGS.

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