4643 aluminiumlegering

4643 aluminum alloy is a 4000-series Al-Si-Mg welding filler metal, developed as a modification of 4043 with a magnesium addition (0.10-0.30% Mg). The Mg content enables the weld deposit to respond to post-weld aging, producing higher joint strength than 4043 on 6xxx series base metals. Linsy supplies 4643 aluminum filler wire and rod in TIG cut-length and MIG spooled formats, with custom diameters, MTC reports, and SGS testing available on request.

Beschikbare formulieren: TIG filler rod / MIG welding wire / bare rod
Common diameters: 0.8 – 4.0 mm
Base metal compatibility: 6061 / 6063 / 6082 / 6A02
Kwaliteitsdocumenten: MTC-rapport bij elke bestelling, SGS-keuring op verzoek

What Is 4643 Aluminum Alloy?

4643 aluminum alloy (UNS A94643) is a 4000-series aluminum welding filler metal, primarily composed of aluminum, silicon (3.6-4.6%), and magnesium (0.10-0.30%). It was developed as a modification of the well-known 4043 filler alloy, with the key addition of magnesium to enable post-weld age hardening of the weld deposit. This makes 4643 uniquely suited for structural welding of 6xxx series aluminum alloys where higher joint strength is required after heat treatment.

Unlike 4043, whose weld deposit remains non-heat-treatable, 4643 weld deposits can be solution heat treated and artificially aged after welding, allowing the weld joint to more closely match the T6 properties of the 6xxx base metal. This characteristic is particularly valuable for heavy-section welds on 6061, 6063, and 6082 components that will undergo post-weld heat treatment.

4643 is classified under AWS A5.10/A5.10M as ER4643 and is supplied primarily as bare welding wire and rod for gas tungsten arc welding (GTAW/TIG) and gas metal arc welding (GMAW/MIG). It retains the excellent fluidity, crack resistance, and corrosion resistance of 4043, while offering improved mechanical properties in the as-welded and post-weld aged conditions.

Available 4643 Aluminum Products

Linsy supplies 4643 aluminum primarily as welding filler wire and rod. Diameters, spool sizes, and cut lengths can be tailored to your welding process and project requirements.

4643 TIG Filler Rod (Cut Length)

Formulier Specificatie Diameter (mm) Lengte (mm) Oppervlak
4643 TIG Rod (ER4643) AWS A5.10 / ISO 18273 1.6, 2.0, 2.4, 3.2, 4.0 500, 1000 Clean / brushed

4643 MIG Welding Wire (Spooled)

Formulier Specificatie Diameter (mm) Spool Size Oppervlak
4643 MIG Wire (ER4643) AWS A5.10 / ISO 18273 0.8, 1.0, 1.2, 1.6, 2.4 5 kg (D200), 15 kg (D300), 20 kg (D350) Clean / layer wound

4643 Bare Rod / Bar

Formulier Temper Diameter (mm) Lengte (mm)
4643 Bare Rod / Bar F, O 3 – 50 1000 – 3000

Andere vormen & aangepaste maten

4643 is a specialized filler alloy and is not commonly stocked in structural forms such as sheet, plate, or tube. If your project requires 4643 in non-standard forms or custom dimensions, contact our team to confirm feasibility and lead time.

4643 Specifications & Equivalent Designations

Standaardsysteem Benaming
UNS A94643
AA / Aluminum Association 4643
AWS (Welding Filler) ER4643
ISO (Welding Consumable) ISO 18273 — AlSi4Mg0.2
EN (Welding Consumable) EN ISO 18273 — AlSi4Mg

Algemeen geldende normen:

  • AWS A5.10 / A5.10M — Specification for bare aluminum and aluminum-alloy welding electrodes and rods
  • ISO 18273 — Welding consumables: solid wires and rods for fusion welding of aluminium and aluminium alloys
  • EN ISO 18273 — European adoption of the ISO standard for aluminum welding consumables

Chemical Composition of 4643 Aluminum

Typical composition limits (per Aluminum Association registration and AWS A5.10, weight %):

Element Min % Max %
Silicium (Si) 3.6 4.6
IJzer (Fe) 0.8
Koper (Cu) 0.10
Mangaan (Mn) 0.05
Magnesium (Mg) 0.10 0.30
Zink (Zn) 0.10
Anderen, elk 0.05
Overige, totaal 0.15
Aluminium (Al) Rest

Mechanical Properties (Weld Deposit)

4643 is a welding filler alloy, so mechanical properties are reported for the weld deposit rather than for a wrought product form. Properties depend heavily on the base metal, joint design, welding parameters, and post-weld heat treatment condition.

Eigendom Typische waarde Toestand
Treksterkte (Ultieme) 280 – 360 MPa Post-weld aged weld deposit on 6xxx base metal
Rek bij breuk 2.2 – 18% Range reflects as-welded (higher) vs. post-weld aged (lower) conditions

Notes: In the as-welded condition, 4643 weld deposits typically exhibit lower tensile strength but higher elongation. After post-weld solution heat treatment and artificial aging (T6 condition), the Mg addition enables the weld deposit to age-harden, achieving significantly higher tensile strength — the primary advantage of 4643 over 4043. Actual properties vary with base metal composition, joint geometry, and welding parameters.

4643 vs 4043: Key Differences

4643 was developed specifically to address the limitations of 4043 in structural welding applications. The table below summarizes the critical differences:

Functie 4043 (ER4043) 4643 (ER4643)
Composition Al – 5% Si Al – 4% Si – 0.2% Mg
Si Content 4.5 – 6.0% 3.6 – 4.6%
Mg Content None specified 0.10 – 0.30%
Weld Deposit Heat-Treatable No Yes (post-weld aging)
Post-Weld Aged Strength No improvement (remains ~165 MPa) Significantly improved (280 – 360 MPa)
Crack Resistance Uitstekend Uitstekend
Fluïditeit High (higher Si content) Hoog
Primary Use General 6xxx welding, non-structural Structural 6xxx welding requiring post-weld aging

Choose 4043 for general-purpose welding where post-weld heat treatment is not required. Choose 4643 when the welded assembly will be solution heat treated and aged, and the weld joint must achieve higher strength to match the T6 properties of the 6xxx base metal.

Welding Characteristics & Filler Selection

Base Metal Compatibility

4643 is recommended for welding 6xxx series aluminum alloys, including:

  • 6061 — structural, automotive, aerospace components
  • 6063 — architectural extrusions, window and door frames
  • 6082 — European structural alloy, heavy sections
  • 6A02 — Chinese structural alloy, forged components

4643 can also be used for welding dissimilar 6xxx / 5xxx joints where the 5xxx component has low Mg content. For high-Mg 5xxx base metals (e.g., 5083, 5086), use 5356 or 5183 filler instead to avoid Mg-Si embrittlement.

Welding Processes

  • GTAW (TIG): Use 4643 cut-length rods (1.6 – 4.0 mm). AC TIG with high-frequency start is standard for aluminum. Use pure argon shielding gas.
  • GMAW (MIG): Use 4643 spooled wire (0.8 – 2.4 mm). Pulse MIG is recommended for thin sections to control heat input and reduce distortion.

Post-Weld Heat Treatment

To achieve the full strength advantage of 4643, the welded assembly should be solution heat treated and artificially aged (T6 condition) after welding. This activates the Mg addition in the weld deposit, allowing it to age-harden alongside the 6xxx base metal. Without post-weld heat treatment, 4643 weld deposits perform similarly to 4043.

Key Characteristics of 4643 Aluminum

Heat-Treatable Weld Deposit

The defining characteristic of 4643 is its ability to age-harden in the weld deposit. The 0.10-0.30% magnesium addition forms Mg₂Si precipitates during artificial aging, significantly increasing weld joint strength. This makes 4643 the preferred filler for structural 6xxx welds that will be post-weld heat treated.

Excellent Crack Resistance

Like 4043, 4643 offers excellent resistance to weld cracking, particularly on 6xxx series base metals. The silicon content lowers the melting point and improves fluidity, reducing the risk of solidification cracking in the weld bead.

Goede corrosiebestendigheid

4643 weld deposits provide good corrosion resistance in atmospheric and mild industrial environments. The silicon-rich weld metal is generally compatible with the corrosion behavior of 6xxx base metals, making it suitable for outdoor and marine-adjacent applications.

Good Color Match After Anodizing

4643 produces a weld bead that anodizes to a color reasonably close to 6xxx base metal, though the silicon content can cause a slightly gray tone. For applications requiring a perfect color match after anodizing, consider 5356 filler for 5xxx base metals or consult our team for guidance.

Common Applications of 4643 Aluminum

4643 is used wherever structural welding of 6xxx series aluminum requires post-weld heat treatment for maximum joint strength:

  • Structural welding: Welded 6061-T6 structural frames, trusses, and load-bearing assemblies that undergo post-weld solution treatment and aging
  • Automobiel: Chassis welds, roll cages, and suspension components on 6061 and 6082 alloys where weld joint strength must match the T6 base metal
  • Ruimtevaart: Secondary structural welds on 6xxx components, including bracketry and support fittings requiring post-weld aging
  • Marine & shipbuilding: Welded 6061 and 6063 superstructure components, railing systems, and deck fittings
  • Heavy equipment: Welded 6082 structural beams and plates for machinery frames and booms
  • Architectonisch: Welded 6063 extrusion assemblies for curtain walls, skylights, and decorative structures
  • Brazing and repair: Repair welding of 6xxx castings and extruded components where post-weld aging is planned

Processing & Surface Finish Notes for 4643

4643 is a welding filler alloy, so processing notes focus on welding parameters and post-weld treatment rather than machining or forming:

  • Pre-weld cleaning: Thoroughly clean the weld zone with stainless steel brush or chemical etch to remove oxide layer. Contamination is the leading cause of porosity in aluminum welds.
  • GTAW (TIG): Use AC balance control to clean the oxide layer. Pure argon shielding at 15-25 L/min flow rate. Preheat is generally not required for 6xxx base metals up to 6 mm thickness.
  • GMAW (MIG): Use push technique for better cleaning action. Argon shielding gas; consider Ar/He mix for thicker sections to increase penetration and reduce porosity.
  • Post-weld heat treatment: Solution treat at 530-540°C, quench, then artificially age at 160-180°C for 6-10 hours. Actual parameters must match the base metal specification.
  • Interpass temperature: Keep interpass temperature below 150°C to avoid excessive heat build-up and distortion, especially on thin sections.
  • Storage: Store filler wire and rods in a clean, dry environment. Keep spools in sealed bags with desiccant when not in use to prevent surface oxidation and moisture absorption.

Kwaliteitsdocumenten en inspectie

De kwaliteitscontrole bij Linsy omvat het hele proces, van de selectie van grondstoffen tot de inspectie van het eindproduct. Elke bestelling wordt geleverd met een MTC (Material Test Certificate) dat na de productie door Linsy Aluminum wordt afgegeven en waarin de resultaten van de chemische samenstelling en de mechanische eigenschappen van de betreffende partij zijn opgenomen.

Voor klanten die verificatie door een derde partij nodig hebben, zijn SGS-testrapporten op verzoek verkrijgbaar tegen extra testkosten. Beschikbare SGS-rapporten zijn onder meer:

  • SGS-rapport over de chemische samenstelling
  • SGS-rapport over mechanische eigenschappen
  • SGS-rapport inzake maatcontrole
  • SGS RoHS- en REACH-rapport

Why Choose Linsy for 4643 Aluminum

Linsy Aluminum is a Shenzhen-based aluminum factory with more than 20 years of industry experience, supplying 4643 welding filler and other 1000-8000 series alloys to customers across general engineering, automotive, marine, shipbuilding, construction, manufacturing, and power electronics.

For your 4643 sourcing, this means:

  • Filler wire expertise across TIG cut-length rods and MIG spooled wire in standard and custom diameters
  • Flexibele ondersteuning bij bestellingen — both standard and mixed-spec orders, including harder-to-find filler grades
  • Productie op maat met lage minimale bestelhoeveelheid for non-stock diameters and spool sizes, with typical custom lead time of 10-60 days
  • MTC bij elke bestelling, plus optionele SGS-tests op verzoek
  • Managementsysteem dat voldoet aan ISO 9001, ISO 14001 en ISO 45001 normen

4643 Aluminum FAQ

What is 4643 aluminum filler wire used for?

4643 is used as a welding filler metal for joining 6xxx series aluminum alloys (6061, 6063, 6082, 6A02). It is specifically designed for structural welds that will be post-weld heat treated, where the weld deposit must achieve higher strength through age hardening to match the T6 properties of the base metal.

What is the difference between 4643 and 4043?

4043 is an Al-Si filler (no magnesium) whose weld deposit cannot be age-hardened. 4643 adds 0.10-0.30% magnesium, which enables the weld deposit to respond to post-weld solution heat treatment and artificial aging. After aging, 4643 weld joints achieve significantly higher tensile strength than 4043 weld joints. For welds that will not be post-weld heat treated, 4043 and 4643 perform similarly.

Is 4643 weld deposit heat-treatable?

Yes. The magnesium addition in 4643 forms Mg₂Si precipitates during artificial aging, which strengthens the weld deposit. This is the key advantage of 4643 over 4043. To activate this strengthening, the welded assembly must be solution heat treated and artificially aged (T6 condition) after welding.

What base metals can 4643 weld?

4643 is recommended for welding 6xxx series aluminum alloys, including 6061, 6063, 6082, and 6A02. It can also be used for some dissimilar 6xxx/5xxx joints where the 5xxx component has low Mg content. For high-Mg 5xxx base metals (5083, 5086), use 5356 or 5183 filler to avoid Mg-Si embrittlement.

What welding processes work with 4643?

4643 is used with both GTAW (TIG) and GMAW (MIG) processes. For TIG, use 4643 cut-length rods in 1.6-4.0 mm diameter with AC current and pure argon shielding. For MIG, use 4643 spooled wire in 0.8-2.4 mm diameter with push technique and argon or Ar/He shielding gas.

What diameters are available for 4643 filler wire?

TIG filler rods are available in 1.6, 2.0, 2.4, 3.2, and 4.0 mm diameters in 500 mm or 1000 mm cut lengths. MIG welding wire is available in 0.8, 1.0, 1.2, 1.6, and 2.4 mm diameters on 5 kg, 15 kg, or 20 kg spools. Custom diameters can be arranged on request.

Can 4643 be used for brazing?

4643 can be used for aluminum brazing applications due to its silicon content, which lowers the melting point and improves fluidity. However, for dedicated brazing applications, specialized brazing filler metals (such as 4343 or 4045) are typically more appropriate. Consult our team for guidance on your specific brazing application.

What standards apply to 4643 welding filler?

4643 welding filler is classified as ER4643 under AWS A5.10/A5.10M (Specification for bare aluminum and aluminum-alloy welding electrodes and rods). The ISO equivalent is ISO 18273 (AlSi4Mg0.2). The Aluminum Association designation is 4643, and the UNS number is A94643.

Veelgestelde vragen over bestellingen in het algemeen

What is the typical lead time for custom 4643 orders?

For non-stock diameters or custom specifications, typical lead time is 10-60 days depending on alloy, dimensions, processing requirements, and order complexity. In-stock standard specifications can ship faster — contact our team for a specific quote.

Wat is de minimale bestelhoeveelheid (MOQ)?

Linsy supports low-MOQ custom production for non-stock 4643 items. MOQ varies by diameter, spool size, and processing scope; please share your requirements and we will confirm feasibility.

What documents accompany each shipment?

Every order ships with an MTC (Material Test Certificate) issued by Linsy Aluminum after production. Optional SGS third-party test reports are available on request at an additional testing cost.

Do you offer sample pieces before bulk order?

Yes, samples can be arranged for most standard and custom specifications. Sample cost and lead time depend on diameter and processing requirements.

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