4045 Aluminium-Legierung

4045 aluminum alloy (UNS A94045, EN AW-AlSi10) is a 4000-series wrought aluminum alloy alloyed primarily with silicon (9–11%). Its high silicon content gives excellent fluidity and low solidification shrinkage, making it a preferred filler and cladding alloy for brazing and welding applications. Linsy supplies 4045 aluminum in brazing sheet, coil, filler wire, foil, and bar in tempers O and F, with custom sizes, surface finishing, and MTC reports available.

Verfügbare Formulare: brazing sheet / coil / filler wire / foil / bar
Häufige Temperamente: O / F
Unterstützung bei der Bearbeitung: CNC machining / laser cutting / slitting / surface finishing
Qualitätsdokumente: MTC-Bericht bei jeder Bestellung, SGS-Prüfung auf Anfrage

What Is 4045 Aluminum Alloy?

4045 aluminum alloy (UNS A94045, EN AW-4045 / AlSi10) is a heat-treatable wrought aluminum alloy in the 4000 series, primarily alloyed with silicon at 9–11%. The high silicon content lowers the melting range and provides excellent fluidity during brazing, while reducing solidification shrinkage — properties that make 4045 one of the most widely used aluminum brazing and filler alloys.

Unlike structural alloys such as 6061 or 7075, 4045 is not designed for load-bearing applications. Its value lies in its metallurgical behavior as a filler: it flows cleanly into joints, wets aluminum substrates well, and produces sound brazed assemblies with minimal cracking. 4045 is commonly supplied as brazing sheet (often as a cladding layer on 3003, 3005, or 6951 core alloys), as filler wire for gas welding and brazing, and as foil for heat-exchanger fabrication.

4045 is covered under major international standards including ASTM B209 (sheet and plate), ASTM B211 (bar, rod, and wire), ISO 6361, and EN 573-3. Its European designation is EN AW-4045 / AlSi10(A).

Available 4045 Aluminum Products

Linsy supplies 4045 aluminum in standard and custom product forms tailored to brazing, welding, and heat-exchanger applications. Dimensions and tolerances can be customized to your project requirements.

4045 Aluminum Brazing Sheet & Coil

Formular Temperament Dicke (mm) Breite (mm) Länge (mm)
4045 Brazing Sheet / Coil F, O 0.1 – 4.0 500 – 1600 500 – 6000

4045 brazing sheet is frequently supplied as clad composite (4045 clad on a 3xxx or 6xxx-series core) for heat-exchanger fabrication. Both single-sided and double-sided clad constructions can be quoted on request.

4045 Aluminum Filler Wire

Parameter Spezifikation
Durchmesser 0.8 – 5.0 mm
Temperament F, O
Gewicht der Spule Min 20 kg
Größentoleranz ± 0.03 mm
Oberfläche Clean, dry, spooled or straightened

4045 filler wire is used for brazing and gas welding of aluminum assemblies where good flow and joint fill are required. It is an alternative to 4047 (higher silicon, lower melting range) when a slightly broader melting interval is acceptable.

4045 Aluminum Foil

Formular Temperament Dicke (mm) Breite (mm)
4045 Foil O 0.05 – 0.3 50 – 1200

4045 Aluminum Bar

Formular Temperament Durchmesser (mm) Länge (mm)
4045 Round Bar F, O 3 – 100 1000 – 6000

4045 bar is less common than sheet or wire but is available for applications requiring machining stock or brazing preforms. Contact Linsy to confirm availability for your required size range.

Other Forms — Tube & Custom Shapes

4045 tube and custom profiles can be quoted on request for specialized brazing assemblies or preform applications. Because 4045 is primarily a filler and cladding alloy, tube availability is limited compared to structural grades. Please share your drawing or specification for a feasibility review.

4045 Specifications & Equivalent Designations

Standardsystem Bezeichnung
UNS A94045
EN AW EN AW-4045 / AlSi10(A)
ISO Al Si10
AA / SAE 4045
JIS (Japan) A4045
GB / Chinesisch 4045

Allgemein geltende Normen:

  • ASTM B209 – Bleche und Platten aus Aluminium und Aluminiumlegierungen
  • ASTM B211 – Stangen, Stäbe und Drähte aus Aluminium und Aluminiumlegierungen
  • ISO 6361 – Bleche, Bänder und Platten aus geschmiedetem Aluminium und Aluminiumlegierungen
  • EN 573-3 – Chemische Zusammensetzung und Form von Knetprodukten
  • AWS A5.10 — Welding consumables reference (for filler wire applications)

Chemical Composition of 4045 Aluminum

Composition limits per ASTM / EN standards (weight %):

Element Min % Max %
Silizium (Si) 9.0 11.0
Eisen (Fe) 0.8
Kupfer (Cu) 0.30
Mangan (Mn) 0.30
Magnesium (Mg) 0.30
Zink (Zn) 0.20
Titan (Ti) 0.20
Andere, jeweils 0.05
Sonstige, insgesamt 0.15
Aluminium (Al) Remainder (≈ 87.0 – 89.5)

The high silicon content is the defining feature of 4045. Silicon lowers the melting range to approximately 577–632 °C (1071–1170 °F), enabling 4045 to melt and flow before the core alloy in brazed assemblies — this is why it is widely used as a cladding and filler material.

Mechanical Properties of 4045 Aluminum

4045 is a filler and brazing alloy, not a structural grade. Mechanical properties are modest and are rarely the primary selection criterion. Typical values for 4045 in the annealed (O) condition are shown below.

Eigentum Typical Value (O temper)
Zugfestigkeit (Ultimate) ≈ 124 MPa (≈ 18 ksi)
Streckgrenze (0,2%) ≈ 60–80 MPa (approximate)
Dehnung beim Bruch ≈ 15 %
Härte (Brinell) ≈ 40–50 HB (approximate)
Dichte 2.67 g/cm³ (0.096 lb/in³)
Schmelzbereich 577 – 632 °C (1071 – 1170 °F)
Elastizitätsmodul ≈ 70 GPa (10,150 ksi)

Values shown are typical for annealed 4045. Yield strength and hardness are indicative — 4045 is not typically specified for structural load-bearing use. For applications where mechanical performance is critical, consider 6061, 5052, or other structural alloys.

Temper Selection Guide for 4045 Aluminum

4045 is supplied in a limited number of tempers because it is a filler alloy, not a structural grade that benefits from precipitation hardening.

Temperament Am besten für Anmerkungen
4045-O (Annealed) Brazing sheet, foil, filler wire requiring maximum ductility Softest condition. Best formability and braze flow. Most common temper for 4045 products.
4045-F (As-Fabricated) Bar, rod, and wire where no final anneal is specified Properties depend on production method. Used when annealed condition is not required.

Unlike 2xxx, 6xxx, or 7xxx alloys, 4045 does not use T-type tempers (T4, T6, etc.) because it is not strengthened by precipitation hardening in service. Its metallurgical role is to melt and flow during brazing, not to carry structural load.

Key Characteristics of 4045 Aluminum

Excellent Brazing & Filler Performance

The 9–11% silicon content gives 4045 a low and narrow melting range (577–632 °C). This allows it to melt and flow cleanly into joint clearances during brazing, wetting aluminum substrates without excessive erosion. 4045 is one of the standard filler alloys for aluminum brazing in heat-exchanger manufacturing.

Low Solidification Shrinkage

High silicon content reduces solidification shrinkage compared to pure aluminum. This helps minimize shrinkage cracking and porosity in brazed joints, producing sounder assemblies — particularly important in long brazed seams and complex heat-exchanger cores.

Good Fluidity & Castability

The silicon addition improves melt fluidity, allowing 4045 to fill tight joint gaps and complex braze joints. This same property makes it suitable for casting and foundry applications where thin sections or intricate geometry are involved.

Mäßige Korrosionsbeständigkeit

4045 offers acceptable corrosion resistance in typical brazed-assembly service environments. However, because it is often used as a cladding or filler rather than as the exposed surface, corrosion performance of the finished assembly usually depends on the core alloy (e.g., 3003 or 6951) more than on the 4045 layer itself.

Moderate Strength — Not a Structural Alloy

4045 is a low-to-moderate strength alloy. Its tensile strength in the annealed condition is approximately 124 MPa — far below structural grades like 6061-T6 (≈ 310 MPa) or 7075-T6 (≈ 572 MPa). It should not be specified for load-bearing applications. Its selection is driven by braze/filler performance, not by mechanical strength.

Common Applications of 4045 Aluminum

4045 is selected wherever aluminum brazing, welding filler, or cladding performance is required:

  • Heat exchangers: Brazed plate-fin and tube-and-fin heat exchangers for HVAC, automotive cooling, and refrigeration — 4045 is used as cladding on 3003/6951 core to form braze joints during furnace brazing
  • Automotive thermal management: Radiators, condensers, evaporators, oil coolers, and intercoolers using brazed aluminum assemblies
  • Brazing filler wire: Hand brazing and furnace brazing of aluminum assemblies where good flow and joint fill are required
  • Welding filler: Gas welding of aluminum where a silicon-bearing filler is acceptable; 4045 is an alternative to 4043 and 4047 in certain procedures
  • Clad sheet: Roll-bonded cladding on structural or corrosion-resistant core alloys to provide a braze-ready surface
  • Casting and foundry: Silicon-bearing aluminum castings where fluidity and low shrinkage are valued

Processing & Surface Finish Notes for 4045

4045 requires a different processing mindset than structural alloys. Its primary function is to melt and flow during brazing — handling and fabrication should preserve surface cleanliness and dimensional accuracy.

  • Slitting and shearing: Brazing sheet is typically slit to width for heat-exchanger fin stock. Burr-free edges and tight width tolerances are important for automated brazing line feeding.
  • CNC-Bearbeitung: 4045 bar can be machined, but it is not a structural machining alloy. Use sharp carbide tooling and conservative speeds; silicon content can increase tool wear compared to pure aluminum.
  • Laserschneiden: Suitable for thin brazing sheet. Edge quality depends on thickness and assist gas; nitrogen assist is recommended.
  • Formung: O-temper 4045 sheet has good formability and can be stamped, folded, and roll-formed into fin and tube shapes before brazing.
  • Brazing preparation: Surface cleanliness is critical. Oil, oxide, and contamination will inhibit braze flow. Degreasing and mechanical or chemical oxide removal are recommended before brazing.
  • Oberflächenschutz: PVC film, paper interleaving, and protective packaging are available to preserve surface cleanliness during shipment.

Qualitätsdokumente und Qualitätsprüfung

Quality control at Linsy runs from raw material selection through finished product inspection. Every order is supplied with an MTC (Material Test Certificate) issued under Linsy Aluminum after production, including chemical composition results for the actual lot.

Für Kunden, die eine Überprüfung durch einen unabhängigen Dritten benötigen, sind SGS-Prüfberichte auf Anfrage gegen eine zusätzliche Prüfgebühr erhältlich. Zu den verfügbaren SGS-Berichten gehören:

  • SGS-Bericht zur chemischen Zusammensetzung
  • SGS-Bericht über mechanische Eigenschaften
  • SGS-Prüfbericht zur Maßprüfung
  • SGS-RoHS- und REACH-Bericht

Why Choose Linsy for 4045 Aluminum

Linsy Aluminum is a Shenzhen-based aluminum factory with more than 20 years of industry experience, supplying 4045 and other 1000–8000 series alloys to customers across automotive thermal management, HVAC, general engineering, manufacturing, and power electronics.

For your 4045 sourcing, this means:

  • Specialty filler alloy support — brazing sheet, filler wire, foil, and bar in 4045 and related 4xxx grades
  • Flexible Auftragsabwicklung — both standard and custom specifications, including harder-to-find filler grades
  • Maßanfertigung mit geringer Mindestbestellmenge bei Sondergrößen, mit einer typischen Lieferzeit von 10–60 Tagen
  • In-house processing — slitting, shearing, laser cutting, CNC machining, and surface finishing
  • MTC bei jeder Bestellung, sowie optionale SGS-Prüfungen auf Anfrage
  • Managementsystem gemäß ISO 9001, ISO 14001 und ISO 45001 Normen

Weiterführende Ressourcen

4045 is a specialty brazing and filler alloy. Dedicated 4045 application guides will be linked here as they are published. In the meantime, these related resources may help with alloy selection:

4045 Aluminum FAQ

What is 4045 aluminum used for?

4045 is primarily used as a brazing filler and cladding alloy. Its main applications are brazed aluminum heat exchangers (radiators, condensers, evaporators), filler wire for gas welding and brazing, and clad sheet for furnace-brazed assemblies. It is not a structural load-bearing alloy.

What is the difference between 4045 and 4047 aluminum?

Both are 4xxx-series aluminum-silicon filler alloys. 4045 contains 9–11% silicon; 4047 contains 11–13% silicon. The higher silicon in 4047 gives a slightly lower and narrower melting range, which can improve braze flow in tight joints. 4045 is often used where a slightly broader melting interval is acceptable.

What is the difference between 4045 and 4043 aluminum?

4043 contains 4.5–6.0% silicon, while 4045 contains 9–11% silicon. 4043 is a general-purpose welding filler wire with moderate silicon content. 4045 has higher silicon, giving better fluidity and lower melting range — making it more suitable for brazing applications. 4043 is more commonly used for general gas welding and GTAW filler applications.

Can 4045 be heat treated?

4045 is classified as a heat-treatable alloy in some reference standards, but it is not strengthened by precipitation hardening in practical service. It does not use T4, T6, or other T-type tempers. Its metallurgical role is to melt and flow during brazing, not to provide strength through heat treatment.

Is 4045 a structural alloy?

No. 4045 has low-to-moderate strength (tensile strength ≈ 124 MPa in the annealed condition). It is a filler and brazing alloy, not a structural grade. For load-bearing applications, consider 6061, 6063, 5052, or 7075 depending on your strength, weldability, and corrosion requirements.

What is 4045 brazing sheet?

4045 brazing sheet is aluminum sheet (often thin gauge, 0.1–4.0 mm) used in brazed heat-exchanger manufacturing. It is frequently supplied as a clad composite — 4045 clad on one or both sides of a 3003, 3005, or 6951 core alloy. During furnace brazing, the 4045 cladding melts and forms the braze joint while the higher-melting core retains its shape.

What forms does Linsy supply for 4045?

Linsy supplies 4045 as brazing sheet and coil, filler wire, foil, and bar. Tube and custom profiles can be quoted on request. Because 4045 is a specialty filler alloy, availability of some forms is more limited than for structural grades like 6061.

What is the melting range of 4045 aluminum?

The melting range of 4045 is approximately 577–632 °C (1071–1170 °F). The silicon addition lowers the melting point below that of pure aluminum (660 °C), which is why 4045 melts and flows before the core alloy in brazed assemblies.

Allgemeine Fragen zur Bestellung

What is the typical lead time for custom 4045 orders?

For non-stock sizes or custom specifications, typical lead time is 10–60 days depending on alloy, dimensions, processing requirements, and order complexity. In-stock standard specifications can ship faster — contact our team for a specific quote.

Wie hoch ist die Mindestbestellmenge (MOQ)?

Linsy supports low-MOQ custom production for non-stock 4045 items. MOQ varies by form, size, and processing scope; please share your requirements and we will confirm feasibility.

What documents accompany each shipment?

Every order ships with an MTC (Material Test Certificate) issued by Linsy Aluminum after production. Optional SGS third-party test reports are available on request at an additional testing cost.

Do you offer sample pieces before bulk order?

Yes, samples can be arranged for most standard and custom specifications. Sample cost and lead time depend on size and processing requirements.

In welche Regionen liefern Sie?

Linsy versendet weltweit und verfügt über ein etabliertes Liefernetz in Europa, Südafrika, Brasilien, Singapur, der Türkei, Japan, Südkorea und Südasien.

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Linsy Aluminum ist ein führender Anbieter von Produkten für die Aluminiumverarbeitung und beliefert verschiedene Branchen wie die Luft- und Raumfahrt, den allgemeinen Maschinenbau, die Automobilindustrie, die Schifffahrt, den Schiffbau und andere spezialisierte industrielle Anwendungen.

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